Gearboxes - Compact & Performant

A gearbox transmits and converts the rotary motion of the motor through the reduction ratio, adapting the output speed and torque to the requirements of the application. Selecting the right gearbox for your electric motor requires consideration of reduction ratio, power density, efficiency and compatibility with the motor’s flange dimension. First, you should define the requirements of your application in terms of torque and speed. Then select a gearbox with the appropriate specifications that offers high energy efficiency and the required service life. To match the motor type, NEMA standards and mechanical interface are critical to ensure optimal integration and performance.

The maintenance frequency of an industrial gearbox depends on the operating intensity and environmental conditions, but an annual inspection is common. Servo gearbox maintenance includes checking lubricants, cleaning and replacing wear parts. Additives can actually extend the life of gearboxes by reducing wear, improving lubrication and increasing temperature resistance. Regular maintenance and the use of additives make a decisive contribution to the reliability and extended service life of gearboxes.

Even though our gearboxes are low-maintenance and reliable, sometimes gearboxes need to be replaced or repaired. Signs that indicate the need for a gearbox change include unusual noises, reduced power efficiency or difficulties with power transmission. Specific tools are required to change a transmission, including wrenches, pliers and, if necessary, a transmission jack. A basic repair can be carried out by cleaning, replacing wearing parts and relubricating, preceded by a thorough fault analysis. For more complex problems or specific requirements, Technische Antriebselemente recommends using our technical service, which offers professional support and customized solutions to ensure the performance and reliability of your gearboxes.

Gearbox certifications are a sign of quality, safety and reliability. They ensure that a gearbox has been manufactured according to internationally recognized industry standards, which is crucial for applications in critical and regulated environments such as food processing, the pharmaceutical industry or explosion-proof areas. Certified gearboxes meet stringent requirements for materials, manufacturing processes, performance and environmental compatibility, which increases end-user confidence in the product.

Motor gearboxes offer significant benefits in automated applications, including improved power efficiency, precision and torque control. They enable a compact design, which is advantageous in confined installation conditions, and ensure optimized power transmission. The modularity and adaptability of motor gearboxes facilitate integration into a wide range of systems, from robotics to production lines, making automation more efficient and flexible.